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Dom » Produkty » Przemysł » 1*1 Cavity HIPS Hot Runner 1.2344 HRC48-52 Steel Fine Polishing Cavity And Core Plastic Filter Parts Injection Mold

1*1 Cavity HIPS Hot Runner 1.2344 HRC48-52 Steel Fine Polishing Cavity And Core Plastic Filter Parts Injection Mold

This is a high-performance single-cavity injection mold custom-engineered for manufacturing durable plastic filter components from HIPS (High Impact Polystyrene). Featuring a hot runner system and premium 1.2344 (H13) mold steel heat-treated to HRC48-52, with both cavity and core finished to a fine polish, this mold delivers precise, consistent production of intricate grid-style filter parts.
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  • 24070

  • YIXUN mold

  • 8480419090

Product Overview

This is a high-performance single-cavity injection mold custom-engineered for manufacturing durable plastic filter components from HIPS (High Impact Polystyrene). Featuring a hot runner system and premium 1.2344 (H13) mold steel heat-treated to HRC48-52, with both cavity and core finished to a fine polish, this mold delivers precise, consistent production of intricate grid-style filter parts.

Mold Technical Specifications

Parameter Specification
Mold Configuration 1×1 single-cavity design
Runner System Hot runner injection, eliminating cold runner waste and reducing cycle time
Molding Material HIPS (High Impact Polystyrene)
Cavity & Core Steel 1.2344 (H13) hot work tool steel
Hardness HRC 48–52 (vacuum heat-treated)
Surface Finish Fine polishing on both cavity and core for smooth demolding and clean surfaces
Application Plastic filter parts, vent covers, grid panels, and industrial filter components
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Key Design & Performance Advantages

1. 1×1 Single-Cavity Layout for Intricate Filter Geometry

The single-cavity design ensures full process control over the complex grid structure of the filter part:
  • Balanced flow across the entire mold, preventing short shots in fine grid details.

  • Consistent pressure and cooling, eliminating warpage in the large flat panel.

  • Tight dimensional control, critical for filter parts that require precise hole alignment and spacing.

2. Hot Runner System for HIPS Production

The hot runner system is ideal for high-volume HIPS molding:
  • No cold runner waste, reducing material cost and scrap rates.

  • Reduced cycle time, as the mold does not need to cool a large cold runner system.

  • Consistent melt temperature, preventing HIPS degradation or discoloration during long runs.

3. 1.2344 (H13) Steel: Built for Durability & High-Volume Production

1.2344 (DIN standard equivalent to H13) is a premium hot work tool steel, perfect for molds requiring toughness and wear resistance:
  • High hardness (HRC48-52) delivers excellent wear resistance, even with abrasive fillers or repetitive molding cycles.

  • Superior thermal stability, resisting heat checking and deformation at high molding temperatures.

  • Excellent toughness, ideal for withstanding repeated mechanical stress from the mold opening/closing cycle.

4. Fine Polished Cavity & Core for Filter Parts

The fine polishing on both cavity and core offers key benefits for filter components:
  • Smooth surfaces prevent sticking or dragging on the intricate grid structure during ejection.

  • Reduced friction minimizes the risk of scratches or flash on the delicate edges of filter holes.

  • Easy mold cleaning and maintenance, critical for preventing contamination in filter applications.

5. Optimized for HIPS Filter Parts

This mold is tailored to the specific properties of HIPS and the requirements of filter parts:
  • The rigid, impact-resistant HIPS material is ideal for filter housings, vent panels, and other components requiring structural strength.

  • The mold design prevents sink marks and warpage common in large, flat HIPS parts.

  • The hot runner and fine polish ensure clean, defect-free parts with no flow lines or blemishes.


Application & Quality Assurance

This mold is purpose-built for producing high-quality plastic filter components, which are widely used in HVAC systems, household appliances, automotive ventilation, and industrial equipment. The use of 1.2344 steel, hot runner technology, and fine polishing ensures consistent, reliable performance, even in high-volume production environments.

Conclusion

The 1×1 cavity HIPS hot runner injection mold is a robust, high-performance solution for manufacturing durable plastic filter parts. With 1.2344 steel construction, fine polished surfaces, and a hot runner system, it delivers the precision, durability, and cost efficiency required for industrial filter component production.


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